One-step process
From polymer to fiber in one plant!
Low conversion costs and high flexibility make this solution a very attractive answer to most of the market requirements.
Main features
- reduced operating and conversion costs
- high flexibility thanks to the possibility to process several polymers: PP, PE, PET, R-PET, PLA
- reduced and optimized space requirements
- modular design for a wide range of productions
- possibility to extrude PET dryerless without drying
- capability to process neutral and mass coloured fibers
- capability to process monocomponent and bicomponent fibers, solid and hollow section
Titre range: from 1 to 300 dtex (specific line configuration required)
Productivity: from 10 to 100 ton/day
One-Step Staple fiber lines
Typical fields of application
Our technologies for production of manmade fibers with process One-Step are used in several sectors including:
Interiors (headliner, face fabric, dashboard insulation, carpets and flooring, seat backing, upholstery, spring covers, parcel shelf, separation layer for injection moulding components), Wheels housing, Acoustic insulation
Synthetic leather carriers, primary and secondary carpet backings
Paddings, overcoats lining, collars, facings
Cables wrapping, fuel cell, battery separators, insulating tape
Air (ventilation,conditioning, vacuum cleaners, cooker hoods, clean rooms), Liquids (food & beverage, water, blood, hydraulic), Automotive (air, oil, fuel, cabin), Specialty (antimicrobial, biopharmaceutical, dust, odour)
Shoelace eyelet reinforcement, inner reinforcement, toecaps, inner sole lining
Roads construction, railways, hydraulic works, soil stabilization, draing, landfills, filtration, sedimentation and erosion control
Quilt backing, blankets, pillow cases, curtains, table linen, dust covers, wipes, fabric softener sheets, abrasives, spring wrap, mattress pad components, arms/backs linings, stitch reinforcements and edge trim materials
Baby diapers, adult diapers, pads, adsorbents, cleaning wipes
Transportation (envelopes, bags, promotional materials), Protection (sterilization wrapping, electronic products, leather goods, cosmetics, bulk products), Others (luxury inner and outer packaging, laundry and dry-cleaning products, vacuum clean)
Chemical handling, decontamination of contaminated land, decommissioning of production plants, oil handling, oil tanker cleaning, hazardous waste clean-up
Thermal and acoustic insulation, walls covering, waterproofing membranes, vapour barriers, flooring substrates, foundations and soil stabilization, pipewrap